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44   TECHNOLOGY                                                                   SEP/OCT 2025 FDM ASIA | www.fdmasia.com






            For 12 MMBF sawmills, a 0.1 percent increase in operating   Table 7. Effect of Log Cost Changes on Annual Profit and
                                                             Annual Log Cost for 12, 8, and 4 MMBF Capacity Sawmills
          cost results in an annual loss of $4,510 compared to the break-
          even point at 0.00 percent operating cost change (Table 6).
            For 8 and 4 MMBF sawmills, the same 0.1 percent

          increase in operating costs results in annual losses of $2998
          and $1502, respectively (Table 6).
            However, a report in the Hardwood Market Report explains
          that sawmills have experienced operating cost increases of
          30-40 percent since 2020 alone. Examining
            Table 6, a 25 percent increase in operating cost reduces
          profit by $1,130,724, $751,761, and $376,692 for 12, 8, and
          4 MMBF capacity sawmills, respectively, compared to the
          break-even operating cost (Table 6).

            Thus, simulation results show that operating cost increases
          of this magnitude have a severe impact on mill profitability
          regardless of annual capacity.
                                                                Simulation results showed that a 0.1 percent increase in
          Log Cost                                           log costs will reduce annual profit by $4,411 for 12 MMBF
          The Aligned Rank Transform (ART) statistical test in conjunction   capacity sawmills (Table 7). For 8 and 4 MMBF annual capacity
          with R (R Core Team 2022) showed that a 0.1 percent change   sawmills a 0.1 percent increase in log costs reduced annual

          in log cost caused a statistically significant difference in profit.   profit by $2,933 and $1,470, respectively.
            The statistical analysis was repeated for 8 and 4 MMBF
          sawmills, with the result that a 0.1 percent change in log cost   Lumber Prices
          caused a statistically significant (α = 0.05) difference in profit   The Aligned Rank Transform (ART) statistical test in conjunction
          for the smaller capacity sawmills as well.         with  R  showed  that  a  0.1  percent  change  in  lumber  prices
            Table 7 reports the annual profit and log costs for the   caused a statistically significant difference in profit.
          indicated percent changes in log costs ranging from -25   The statistical analysis was repeated for 8 and 4 MMBF
          percent to +25 percent.                            sawmills, with the result that a 0.1 percent change in lumber
                                                             prices  caused  a  statistically  significant  (α  =  0.05)  difference
         Minnecologies                                       in profit.

                                                                Table 8 reports the annual profit and log costs for percent
                                                             changes in log costs ranging from -25 to +25 percent. Simulation
                                                             results showed that a 0.1 percent decrease in lumber prices
                                                             will reduce annual profit by $3,419 for 12 MMBF capacity
                                                             sawmills (Table 7).
                                                                For 8 and 4 MMBF annual capacity sawmills, a 0.1 percent

                                                             increase in log costs reduced annual profit by $2,273 and
                                                             $1,139, respectively.
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