Efficiency Of Visual & Machine Strength Grading Of Wood

The efficiency of grading classes and strength classes was compared, depending on the type of log from which the material was obtained. Evaluating the strength properties of structural timber produced in Poland by means of visual grading, as well as tests of mechanical properties can determine the distribution of specimens according to strength classes. The research results may contribute to a more rational selection of round timber in terms of its anticipated structural applications. By Izabela Burawska-Kupniewska, Sławomir Krzosek and Piotr Mańkowski, Warsaw University of Life Sciences

Wood is a natural, ecological and renewable material with an isotropic structure and a wide range of applications. 

The variability of mechanical properties, even within the same species—a typical characteristic of wood—hinders its application as a construction material. 

Timber of the same species can have different properties depending on the tree’s growth conditions: type of soil, climate and the age of the tree, and even on the part of the trunk from which the timber was obtained. 

We can observe changes in timber properties depending on its position within the trunk: butt, middle, or top logs.

The use of wood in load-bearing applications in civil engineering requires the assessment of the mechanical properties of every single piece of timber used as a load bearing structural element. 

According to EN 14081-1, wood used in construction has to be strength graded, whether with the use of devices or through visual inspection, in accordance with pertinent national standards. 

Strength grading machines measure one or several wood properties that can be verified in a non-destructive way, and whose correlation with the wood’s bending strength is known. Usually, these are the static or dynamic modulus of elasticity and the density of the timber under assessment. 

As a result of machine strength grading, coniferous timber is classified into C strength classes, whose characteristics have been specified in EN 338. 

Modern scanners and grading machines make use of multiple methods (X-ray photographs, photographs of surfaces, laser scans using the tracheid effect) to acquire in-depth data, which—combined with the mechanical or dynamic stiffness associated with density—provide high-precision strength grading.

Visual strength grading of construction lumber consists of examining every piece of timber carefully and classifying it into the appropriate grading class on the basis of the visible defects of wood structure, shape and processing. 

Most EU member states have their own national standards regulating the strength grading process with the visual method, which should be in line with the harmonised EN 14081 standard. Visual strength grading classifies timber into sorting or grading classes.

In many European countries, comparative research has been carried out on the mechanical properties of timber graded with the use of a strength grading device or with the visual method.

It has been consistently noted that machine strength grading results in a much higher efficiency, with timber classified into higher grades and far fewer rejected pieces, in comparison with the results of strength grading of the same batch of timber with the use of the visual method.

A study performed by Gaunt et al. revealed that visual strength grading can result in a high percentage of strength grading errors. 

The efficiency of strength grading can be further improved by developing a model that takes into account a series of input data related to the tree and the timber obtained from it: site (fertility, etc.), silviculture, (thinning, stocking, branch size, etc.), age of harvest, genetics (wood density, growth rate), log form and position in the tree, distribution of branches, sawing pattern, piece position in the log, etc.. 

The development of an integrated model that takes into account all of the above input data cannot be achieved without allocating significant financial and material resources. 

In addition, we know how much these variables influence the results of machine strength grading. Nowadays, the wood industry has a very strong position in the market, based on the strategy of producing strength-graded construction timber with the best possible use of natural forest resources.

The study presented here is aimed at developing and complementing the existing state of knowledge within the scope of influences on the efficiency of machine or visual strength grading, taking into account the type of log from which the timber under assessment was obtained (butt, middle, top). 

An additional goal consisted of evaluating the strength properties of structural timber produced in Poland by means of visual grading, as well as tests of mechanical properties, in order to determine the distribution of specimens according to strength classes. These research results may contribute to a more rational selection of round timber in terms of its anticipated structural applications.


Research Materials and Progress

The research materials consisted of a batch of Scots pine timber (Pinus sylvestris L.) composed of 510 pieces with the nominal cross-section dimensions of 40 × 138 mm, and a length of 3.5 m. 

The timber was obtained from a middle-sized sawmill in Poland. The technical quality of the stand was two, which corresponds to stands that are usually well adjusted to the habitat, with good development dynamics, healthy, straight, and where well cleaned tree-length trunks are expected to provide good quality sawn timber. 

The timber was acquired from raw wood that was approximately 120 years old. Roundwood came from trees growing in moist-mixed forest. The timber was obtained from three types of logs: butt (170 pieces), middle (170 pieces), and top (170 pieces). After logging, the timber was dried in industrial conditions in a chamber drier, up to the humidity of ca. 12 percent, and sawn.

A batch of pine timber (510 pieces) sawn from butt, middle and top logs was strength graded with the visual method. 

Later, the same batch of timber was strength graded with a grading device and classified into the C strength classes with the use of a mobile timber grader (MTG).

The next stage of research consisted of measuring the static modulus of elasticity (MOE) and static bending strength—modulus of rupture (MOR), with the use of a universal resistance machine TIRA Test 2300. 

The tests were performed with displacement control (load head speed 3 mm/min). After the test, a sample of wood free from defects and covering the entire cross-section was taken from the rupture area of each board to measure the timber density (DEN) and moisture content using the oven dry method.

Statistical analysis of test results was carried out in Statistica v.13.3 software. The obtained values for the physical and mechanical properties were analysed as average values, taking into account the standard deviation. 

Two-factor variance analysis (ANOVA) was performed for the physical and mechanical properties of Scots pine sawn timber (DEN, MOE, MOR)—depending on the log type (B—butt, M—middle, T—top) and sawn timber quality—obtained from machine strength grading and expressed by a C class, and with grading classes determined on the basis of visual strength grading (KW, KS, KG, Reject; KW—best quality, KS—medium quality, KG—inferior quality and Reject). All the tests were carried out for a significance level of p < 0.05.


Difference Between Machine Strength Grading & Visual Methods

An analysis of the results of the visual strength grading in view of the type of log of origin suggests that top logs produce a very low efficiency of construction timber in higher classes (KW—4.1 percent and KS—5.3 percent), while the efficiency of the lower KG class amounts to 39.4 percent, and as much as 51 percent of timber pieces from top logs are rejected. 

This is a direct result of the large, open knots present in the top parts of the trees, which remain as marks of the branches that used to create the tree crown before it was logged. 

A significantly better result was obtained for the remaining log types: middle and butt. A comparison of the number of timber pieces from butt and middle logs in KW and KS classes shows a lack of influence of the log of origin on the results of visual strength grading. 

A clear influence of log origin can be noted in the cases of KG and Rejects. Both KG and Rejects contained fewer butt log timber pieces than timber pieces from middle logs. 

The results that have been obtained here confirm that the best quality timber can be sourced from butt logs (these logs usually contain small, overgrown knots near the pith, and large surfaces of the cross section are free from defects), while the worst quality timber for this kind of application is obtained from top logs (usually large, open knots sticking out towards the sides and edges of the sawn timber).

The timber batch under research was characterised by its low quality (pieces classified in the Reject and KG categories jointly amounted to 67.6 percent), compared to other timber of similar origins (different forestry regions in Poland). 

Research carried out in previous years provided a more favourable share of grading classes with concern to grading efficiency, and in the case of a particular batch, the shares of classes were as follows: KW 39.5 percent, KS—14.8 percent, KG—28.6 percent, Reject—17.1 percent. 

A study of timber from five different forestry regions in Poland revealed that one particular region—the Silesian forestry region—provided a higher share of the highest quality timber, KW, by 24.6 percent more than the average share of the remaining forestry regions.

As a result of machine strength grading of the same batch of pine timber (510 pieces), only nine pieces were rejected (low density and dynamic modulus of elasticity values) and eight pieces could not be classified (error on the MTG display, probably due to roughly cut board ends and a failure to indicate the MOE dyn, and the C grade correlated with it). 

When calculating them together as timber not suitable for construction applications, they summed up to 17 pieces, which equals 3.3 percent of the entire timber batch. 

On the basis of the results of the strength grading done with both methods, it can be concluded that visual strength grading is much more restrictive, and that timber sorted in this manner has a large safety margin.

On the basis of previous research on Polish-grown pine timber, it can be assumed that the visual KW class corresponds to the C30 class, KS corresponds to C24, and KG corresponds to C18. 

Therefore, visual strength grading resulted in 52 pieces (10.2 percent of the entire batch) classified as C30, while the machine strength grading method resulted in 250 pieces (49 percent of the entire batch) classified as C30 or better (C30+C35+C40). 

The visual method resulted in 53 pieces classified as C24 (10.4 percent of the entire batch), while the machine strength grading method resulted in 200 pieces classified as C24 (39.2 percent of the entire batch). 

As to the C18 class, there were 187 pieces (36.7 percent of the batch) classified by the visual strength grading method, and 43 pieces (8.4 percent of the batch) classified as C18 with the machine method. 

Similar correlations—higher efficiency of better grading classes achieved with the machine strength grading method—were also observed by other researchers.

When analysing the influence of the type of log from which the timber was sawn on the strength grading results, it was observed that the highest efficiency of higher strength classes (C40 and C35) was achieved for butt logs. 

In the case of the C30 class, the highest efficiency was achieved for middle logs with the machine strength grading method (55 pieces, which amounts to 42.3 percent of the timber pieces in this class) and the lowest efficiency for timber from top logs (29 pieces, 22.3 percent of timber pieces in this class). 

An analysis of these results suggests that butt logs are the best source of high-class timber for construction applications, independently of the strength grading method. When comparing the two strength grading methods, the machine strength grading method always has a higher efficiency for higher classes, independently of the place of origin of the logs.

Other studies of Scots pine sawn timber produced the following efficiency for each C class: C40—0.5 percent, C35—5.8 percent, C30—16.7 percent, C24—36.8 percent, C18—22.7 percent, Reject—17.5 percent, and C40—5.7 percent, C35—17.8 percent, C30—25.5 percent, C24—39.2 percent, C18—8.4 percent, Reject—1.8 percent.


Density, MOR & MOE Values From The Research

When analysing the results of the laboratory tests of the timber under research, the highest average density values were observed for timber from butt logs, and the lowest for timber from top logs. Within each class from C18 to C40, the highest density value was measured for timber from butt logs. 

The ANOVA confirmed the influence of the log type (butt, middle, top), the strength class C, and the visual strength grading class on the values for density. Similar correlations in relation to Scots pine timber were also found by Mirski et al.; the highest density, at the level of 610 kg/cubic metre, was measured for timber from butt logs, while the lowest—548 kg/ cubic metre —was measured for timber from top logs. 

The dependence of density on the type of log from which the tested sawn timber came is directly related to the material characteristics. 

Timber obtained from butt logs is typically characterised by a higher proportion of heartwood compared to sapwood. Heartwood formation involves a number of physiological, anatomical, cellular, and chemical changes. 

Heartwood has a tighter tissue of a higher density and more favourable strength parameters compared to sapwood, which translates into the final quality and properties of the material.

As for MOR, it decreased from the butt log section to the top log section. The MOR values of timber from the grading classes determined by visual strength grading, independently of log type, were lower for lower quality pieces. 

Moreover, the ANOVA showed a direct relationship between the MOR value and the type of log, as well as the C strength classes—both as independent influences of the individual factors, and in case of both factors acting at the same time. 

On the basis of research carried out on Norwegian spruce timber, it was confirmed that a higher vertical position in the tree leads to a decrease in MOR values. 

The reduction of MOR values can reach as much as 20 percent in the case of differences between stem height levels of 35 percent and 65 percent. 

In the case of spruce wood, there is a similar correlation between the type of log and the timber’s bending strength. Wood from butt logs had an average MOR of 56 MPa, while the MOR of timber from top logs was 45 percent lower.

In the case of MOE, the highest average values were obtained for timber made of butt logs, and the lowest for timber made of top logs. The ANOVA confirmed the influence of log type on MOE values, but only to a limited extent. 

In the case of wood strength graded by the visual method, there was a significant influence of the log type on the MOE of timber, but in the case of wood sorted by machine strength grading, such an influence was not observed (p < 0.05). 

The previous study worked by Mirski et al. revealed that timber originating from butt logs had average MOE values almost 27 percent higher than timber from top logs. The same trends were observed for loblolly pine in the United States by Antony et al.


Conclusions Of The Study

As a result of machine strength grading, far fewer timber pieces are rejected than with visual strength grading (machine assisted method: 3.3 percent pieces rejected, visual strength grading: 42.7 percent timber pieces rejected).

The machine strength grading method resulted in a higher efficiency of higher strength classes compared with the visual strength grading method, which contributes to rational wood management and production of construction sawn timber.

In the case of visual strength grading, we confirmed a statistically significant influence of the type of log on the average density, MOE and MOR values of the timber under research. In the case of the machine strength grading method, a statistically significant correlation was observed only for the average values of density and the MOR.

In the case of both strength grading methods (visual and machine-assisted), there was a statistically significant influence of timber quality (the grading class/strength class) on the average values of density, MOE and MOR.

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