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52   MATERIALS                                                                    MAY/JUN 2024 FDM ASIA | www.fdmasia.com






         99.films                                            90 thousand cubic metres per year spread across five production
                                                             facilities in Estonia, Finland, and Belarus.
                                                                TM in nitrogen has not grown much in terms of market
                                                             share, and data on current production volumes are unavailable.

                                                             Overall, the commercial amount of modified wood is still
                                                             dwarfed by that of preservative-treated wood (about 21 million
                                                             cubic metres in the US alone each year and 6.5 million cubic
                                                             metres in Europe).
                                                                Numerous wood-based TM processes have entered the
                                                             European market, mostly varying in terms of pressure conditions
                                                             and oxygen exclusion.


                                                             Thermal Modification Technologies

                                                             There are two types of TM technologies: open-system and
                                                             closed-system technologies. The majority of open systems
                                                             are upgraded classic drying ovens.
                                                                A pyrolysis technique at high temperature and normal
                                                             atmospheric pressure is used to perform TM on wood. The
                                                             world’s largest TM wood factories, including the International
                                                             ThermoWood  Association,  treat  wood  in  a  water  steam

                                                             environment at atmospheric pressure.
                                                                Closed systems hydrolyse wood materials at high pressure
                                                             but at a lower temperature, so the pressure serves as a
                                                             temperature substitute.
            According to statistics collected, thermal modification (TM)   The fundamental advantage of TM in steam at higher
          processes dominate the global commercial production of   pressure over atmospheric pressure treatment is lower maximum
          treated wood, producing 1.11 million cubic metres per year.   treatment temperatures and, as a result, cheaper energy costs.
          Acetylation accounts for 120 thousand cubic metres per year   Another advantage is that the entire TM time from heating,
          of commercialised processes, while furfurylation accounts for   incineration, and cooling to room temperature is reduced. The

          45 thousand cubic metres per year.                 total processing time  in a closed-system  process  is 22–30
            Another 330 thousand cubic metres per year of global   hours until the material has completely cooled. ThermoWood
          production is predicted for various methods, primarily based   requires up to 70 hours to complete the process.
          on  resin-based  systems (e.g.,  Impreg-and  Compreg-based   The Rétification process is distinguished from other
          processes). Oy Lunawood (Thermowood process) is the largest   thermal modification procedures by the use of nitrogen as
          TM manufacturer, with an annual manufacturing capacity of   the modification medium. In specific equipment, pre-dried
          155 thousand cubic metres.                         (Wrel = 12%) wood is slowly heated to 210–240 deg C in

            The Estonian company Thermory AS (Wood treatment   a nitrogen environment with an oxygen content below two
          technology process) also has a high capacity of approximately   percent. The maximum pressure in the system during the TM
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